Regul R500 PLC

A redundant modular PLC with the power of PC. Highly convenient for fiscal applications, simplifying certification. Flexible and powerful when building redundant process control systems.

APPLICATIONS

  • High-availability process control systems
  • High-accuracy measurement systems for demanding applications
  • Fault-tolerant process control systems with discontinuous physical process (redundant control systems with minimal program performance cycle, specialized modules for high-speed measurement of physical parameters)
  • Distributed control systems

REDUNDANCY

  • Hot swapping of all modules, hot-standby CPU
  • Redundancy of: internal bus, CPU, CPU interconnection, I/O modules, power supply modules, SCADA connection
  • Frequency measurement and digital I/O module with 2oo3 voting

FEATURES

  • Intel Atom processor, 2 Gb RAM, 4 Gb SSD; microprocessors in I/O modules
  • 1 ms scan time; 1 ms (5 ms with redundancy) minimum application cycle time
  • Redundant ring high-speed internal data bus
  • Special firmware with MySQL database server
  • Web visualization option from the CPU module
  • Modules with channel, group, common galvanic isolation
  • Modules with individual or shared ADC per channel
  • Modules with support of HART
  • Up to 40 modules in a rack, up to 255 racks, up to 10 km (via fiberoptic line)

COMMON FEATURES OF REGUL RX00 PLCS

  • Programming with IEC 61131-3 languages + CFC
  • Supports Modbus TCP, Modbus RTU, OPC DA/UA, IEC 101, IEC 104
  • GPS/GLONASS receiver in CPU module
  • RJ45 and fiberoptic connections
  • In-module event archiving
Minimum task cycle1 ms (5 ms in redundant operation)
Switchover time from main to backup controller5 ms
Timing accuracy50 µs
Input power85…264 VAC/120…370 VDC, 18…36 VDC
Operating temperature range+1 to +60 °С

Supported interfaces

  • RS-232 (9-pin, full duplex, speed 300-115200, 200 bps, opto-isolation 500/1500 V, overvoltage protection)
  • RS-422/RS-485 (9-pin, speed 300-115200, 200 bps, full-channel opto-isolation 500/1500 V, overvoltage protection): up to 96 ports per controller
  • Ethernet 10/100/1000 RJ-45 (full duplex): up to 4 ports per CPU
  • Ethernet 10/100/1000 FO (single-mode, multi-mode): up to 2 ports per CPU

Supported communication protocols*

  • IEC 61870-5-101 (master/slave)
  • IEC 61870-5-104 (master/slave)
  • Modbus RTU (master/slave, with expansion capabilities)
  • Modbus TCP (master/slave, with expansion capabilities)
  • OPC DA, OPC UA
  • EtherCAT

*Additional communication protocols, including non-standard ones, can be implemented according to your requirements.

ModuleDescriptionNumber of channels (ports)
Base modulesCU 00 051
Processor module
* Redundancy support
* Intel Atom, 1×2 GB RAM, 1×4 GB SSD, RS-232, RS-485, 4×Ethernet RJ-45, 2×USB host, GPS/GLONASS
-
CU 00 061
Processor module
* Redundancy support
* Intel Atom, 1×2 GB RAM, 1×4 GB SSD, RS-232, RS-485, 2×Ethernet RJ-45, 2×Ethernet SFP, 2×USB host, GPS/GLONASS
-
CU 00 071
Processor module
* Redundancy support
* Intel Atom, 1×2 GB RAM, 1×4 GB SSD, DVI, RS-232/RS-485, 2×Ethernet RJ-45, 2×Ethernet SFP, 2×USB host, GPS/GLONASS
-
PP 00 011
24 VDC, 75 W power unit module, without galvanic isolation-

PP 00 02124 VDC, 75 W power unit module, with galvanic isolation-
PP 00 031220 VAC/VDC , 75 W power unit module, with galvanic isolation-
CP 04 011Communication processor RS485 (Modbus RTU)4
CP 02 021Communication processor Ethernet (Modbus TCP)2
CP 06 111Communication processor EtherCAT, internal bus extension functionality, SFP6
I/O modules

AI 16 011
Analog input module
* Measurement range: 0–20 mA, 4–20 mA
* Measurement error under normal conditions: ±0.1%
* Common galvanic isolation
16

AI 16 081
Analog input module
* Measurement range: 4–20 mA
* Measurement error under normal operating conditions: ± 0.1%
* Support of HART equipment
* ADC and 1 HART-modem per channel group (2 groups of 8 channels)
* Group galvanic isolation
16

AI 08 031
Analog input module
* Thermal resistance range: 20–400 Ohm
* Supported thermal resistances: Cu50, Cu100, Pt50, Pt100, Ni50, Ni100
* Support of thermocouples: R, S, B, J, T, E, K, N, A-1, A-2, A-3, L
* Measurement error under normal conditions: ±0.1%
* Common galvanic isolation
8
AI 08 041
Analog input module
* Measurement range (software-defined): 0 – +10 V, -10 – +10 V, 0–20 mA, 4–20 mA
* Measurement error under normal conditions: ±0.025%
* Channel galvanic isolation
* One ADC for all channels
8
AI 08 051Analog input module
* Measurement range (software-defined): 0 – +10 V, -10 – +10 V, 0–20 mA, 4–20 mA
* Measurement error under normal conditions: ±0.1%
* Channel galvanic isolation
* One ADC for all channels
8
AO 08 011
Analog output module
* Control signal formation range: 0–20 mA, 4–20 mA
* Control signal formation accuracy under normal conditions: ±0.1%
* Channel galvanic isolation
8
AO 08 031
Analog output module
* Control signal formation range: 0–20 mA, 4–20 mA; 0 – +10 V, -10 – +10 V
* Control signal formation accuracy under normal conditions: ±0.1%
* Channel galvanic isolation
8
AS 08 011Combined analog input/output module
* Measurement range (software-defined): 0 – +10 V, -10 – +10 V, 0–20 mA, 4–20 mA
* Measurement error under normal conditions: ±0.1%
* One ADC for all input channels
* Control signal formation range (software-defined): 0 – +10 V, -10 – +10 V, 0–20 mA, 4–20 mA
6 (input)/
2 (output)
DI 16 021220 VAC/VDC discrete input module
* Channel galvanic isolation
16
DI 32 01124 VDC discrete input module
* Group galvanic isolation
32
DO 32 01124 VDC/0.5 A discrete output module
* Group galvanic isolation
32
DO 32 01124 VDC/0.5 A discrete output module
* Group galvanic isolation
32
DO 16 021220 VAC/2 А, 220 VDC/0.3 A discrete output module
* Channel galvanic isolation
16
DS 32 011
Combined discrete input/output module
* 24 DI channels, 24 VDC
* 8 DO channels, 24 VDC/0.5 A
* Group galvanic isolation
24 (input)/
8 (output)
DA 03 011Pulse counting module
* Channel supply voltage: 4–24 V
* 2 frequency measurement ranges: 1–10 kHz (enhanced accuracy) and 1–500 kHz
* Measurement range of pulse quantity: 1–2 to the power of 64 (with overflow attribute)
* Frequency-measurement accuracy under normal operating conditions: less than ± 0.01%
* Pulse-counting accuracy: ±1 pulse
* 3 x counting channels
* 6 x DI channels of 24 VDC
* 6 x DO channels of 24 VDC, 0.5 A
* Channel galvanic isolation of the counting channels
3/6/6
DA 03 021Pulse counting module
* Channel supply voltage: 5, 12, 24 V
* Frequency measurement range: 1 Hz–500 kHz
* Measurement range of pulse quantity: 1–264 (with overflow attribute)
* Frequency-measuring accuracy under normal operating conditions: less than ± 0.01%
* Pulse-counting accuracy: ±1 pulse
* 3 x counting channels
* 1 x generator channel, 1 Hz–10 kHz
* 6 x DI channels of 24 VDC
* 6 x DO channels of 24 VDC, 0.5 A
* Channel galvanic isolation of the counting channels
* Electronic overspeed trip capability
3/1/6/6
Termination modulesST 00 001Termination module without bus extension function-
ST 02 011Bus extension module (IN), RJ-452
ST 02 021Bus extension module (OUT), RJ-452
ST 02 111Bus extension module (IN), SFP2
ST 02 121Bus extension module (OUT), SFP2

* The functionality of the I/O modules is similar to the R600.

To receive a download link to the software or manuals, please, send an e-mail to support@gp-systems.com.

SOFTWARE
Epsilon LD software

USER MANUALS
Regul R500 System Manual (DPA-311, v2.3)
Redundancy Manual (DPA 302.4)

Epsilon LD User Manual (DPA-302, v2.1)
Epsilon LD IEC-104 User Guide
Epsilon LD Modbus User Guide
Epsilon LD HART User Guide

CERTIFICATES
EC Declaration of Conformity

Standard module

CPU module

Rack Extension / Termination Module