Regul R500 PLC

The REGUL R500 is intended for I&C fault-tolerant and distributed systems in different industrial fields.

APPLICATIONS

  • Solutions requiring improved equipment reliability (support of different controller backup schemes and remote I/O stations)
  • High-precision measurement systems for demanding applications
  • Fault-tolerant process control systems with discontinuous physical process (redundant control systems with minimal program performance cycle, specialized modules for high-speed measurement of physical parameters)
  • I&C distributed systems

FEATURES

  • Modular subrack allows extending it one module at a time
  • Hot-backup CPUs, power units, I/O modules
  • Duplex high-speed internal data bus
  • Several types of controller redundancy (full, redundant power units, redundant CPUs)
  • Hot-swapping of all controller modules (without power shutdown or application program interruption)
  • Connection of remote I/O stations to central processor by a double-redundant ring, star, or hybrid network
  • Nonvolatile storage: 4 GB for user archives
  • Epsilon LD execution environment with support for the five standard IEC 61131-3 languages

REGUL R500 CONTROLLER HARDWARE CONFIGURATION

  • Support of a redundant CPU module installed in the same rack or in another rack
  • Connection of up to 255 expansion subracks
  • Up to 40 modules in one subrack
  • Maximum distance between subracks of 10 km (via fiber-optic line)

REGUL R500 Controller Hardware Configuration

Minimum task cycle1 ms

Switchover time from main to backup controller5 ms

Timing accuracy50 µs

Input power85…264 VAC/120…370 VDC, 18…36 VDC
Operating temperature range+1 to +60 °С

Supported interfaces

  • RS-232 (9-pin, full duplex, speed 300-115200, 200 bps, opto-isolation 500/1500 V, overvoltage protection)
  • RS-422/RS-485 (9-pin, speed 300-115200, 200 bps, full-channel opto-isolation 500/1500 V, overvoltage protection): up to 96 ports per controller
  • Ethernet 10/100/1000 RJ-45 (full duplex): up to 4 ports per CPU
  • Ethernet 10/100/1000 FO (single-mode, multi-mode): up to 2 ports per CPU

Supported communication protocols*

  • IEC 61870-5-101 (master/slave)
  • IEC 61870-5-104 (master/slave)
  • Modbus RTU (master/slave, with expansion capabilities)
  • Modbus TCP (master/slave, with expansion capabilities)
  • OPC DA, OPC UA
  • EtherCAT

*Additional communication protocols, including nonstandard ones, can be implemented according to your requirements.

 Module
DescriptionNumber of channels (ports)
Base modulesCU 00 051
Processor module

* Redundancy support
* Intel Atom, 1×2 GB RAM, 1×4 GB Flash, RS-232, RS-485, 4×Ethernet RJ-45, 2×USB host, GPS/GLONASS
-
CU 00 061
Processor module

* Redundancy support
* Intel Atom, 1×2 GB RAM, 1×4 GB Flash, RS-232, RS-485, 2×Ethernet RJ-45, 2×Ethernet SFP, 2×USB host, GPS/GLONASS
-
CU 00 071
Processor module

* Redundancy support
* Intel Atom, 1×2 GB RAM, 1×4 GB Flash, DVI, RS-232/RS-485, 2×Ethernet RJ-45, 2×Ethernet SFP, 2×USB host, GPS/GLONASS 24 VDC, 75 W power unit module, without galvanic isolation
-
PP 00 011
24 VDC, 75 W power unit module, without galvanic isolation-

PP 00 02124 VDC, 75 W power unit module, with galvanic isolation-
PP 00 031220 VAC/VDC , 75 W power unit module, with galvanic isolation-
CP 04 011Communication processor RS485 (Modbus RTU)4
CP 02 021Communication processor Ethernet (Modbus TCP)2
CP 06 111Communication processor EtherCAT, bus expansion option, SFP6
I/O modules

AI 16 011
Analog input module

* Measurement range: 0–20 mA, 4–20 mA
* Measurement error under normal conditions: ±0.1%
* Common galvanic isolation
16

AI 16 081
Analog input module

* Measurement range: 4–20 mA
* Measurement error under normal operating conditions: ± 0.1%
* HART-protocol support
* ADC and 1 HART-modem per channel group (2 groups of 8 channels)
* Galvanic isolation between groups
16

AI 08 031
Analog input module

* Thermal resistance range: 20–400 Ohm
* Supported thermal resistances: Cu50, Cu100, Pt50, Pt100, Ni50, Ni100
* Support of thermocouples: R, S, B, J, T, E, K, N, A-1, A-2, A-3, L
* Measurement error under normal conditions: ±0.1%
* Common galvanic isolation
8
AI 08 041
Analog input module

* Measurement range (software-defined): 0 – +10 V, -10 – +10 V, 0–20 mA, 4–20 mA
* Measurement error under normal conditions: ±0.025%
* Per-channel galvanic isolation
* 1 ADC per channel
8
AI 08 051Analog input module

* Measurement range (software-defined): 0 – +10 V, -10 – +10 V, 0–20 mA, 4–20 mA
* Measurement error under normal conditions: ±0.1%
* Per-channel galvanic isolation
* 1 ADC per all channels
8
AO 08 011
Analog output module

* Control signal formation range: 0–20 mA, 4–20 mA
* Control signal formation accuracy under normal conditions: ±0.1%
* Per-channel galvanic isolation
8
AO 08 031
Analog output module

* Control signal formation range: 0–20 mA, 4–20 mA; 0 – +10 V, -10 – +10 V
* Control signal formation accuracy under normal conditions: ±0.1%
* Per-channel galvanic isolation
8
AS 08 011Combined analog module

* Measurement range (software-defined): 0 – +10 V, -10 – +10 V, 0–20 mA, 4–20 mA
* Measurement error under normal conditions: ±0.1%
* 1 ADC per all input channels
* Control signal formation range (software-defined): 0 – +10 V, -10 – +10 V, 0–20 mA, 4–20 mA
6 (input)/
2 (output)
DI 16 021220 VAC/VDC discrete input module

* Per-channel galvanic isolation
16
DI 32 01124 VDC discrete input module

* Group galvanic isolation
32
DO 32 01124 VDC/0.5 A discrete output module

Group galvanic isolation
32
DO 32 01124 VDC/0.5 A discrete output module

* Group galvanic isolation
32
DO 16 021220 VAC/2 А, 220 VDC/0.3 A discrete output module

* Per-channel galvanic isolation
16
DS 32 011
Combined discrete module

* 24 VDC discrete input
* 24 VDC/0.5 A discrete output
* Group galvanic isolation
24 (input)/
8 (output)
DA 03 011Pulse-counting module

* Channel supply voltage: 4–24 V
* 2 frequency measurement ranges: 1–10 kHz (enhanced accuracy) and 1–500 kHz
* Measurement range of pulse quantity: 1–2 to the power of 64 (with overflow attribute)
* Frequency-measurement accuracy under normal operating conditions: less than ± 0.01%
* Pulse-counting accuracy: ±1 pulse
* 6 channels of 24 V discrete input
* 6 channels of 24 V, 0.5 A discrete output
* Per-channel galvanic isolation of the 3 counting channels
3/6/6
DA 03 021Pulse-counting module

* Channel supply voltage: 5, 12, 24 V
* Frequency measurement range: 1 Hz–500 kHz
* Measurement range of pulse quantity: 1–264 (with overflow attribute)
* Frequency-measuring accuracy under normal operating conditions: less than ± 0.01%
* Pulse-counting accuracy: ±1 pulse
* 6 channels of 24 V discrete input
* 6 channels of 24 V, 0.5 A discrete output
* Per-channel galvanic isolation of the 3 counting channels
* Automatic safety device capability
3/1/6/6
Termination modulesST 00 001Termination module without bus extension function-
ST 02 011Termination module supporting bus extension and redundancy (IN), RJ-45 connector2
ST 02 021Termination module supporting bus extension and redundancy (OUT), RJ-45 connector2
ST 02 111Termination module supporting bus extension and redundancy (IN), SFP connector2
ST 02 121Termination module supporting bus extension and redundancy (OUT), SFP connector2

* The functionality of the I/O modules is similar to the R600.

Related Products

EPSILON LD Software
Epsilon LD software enables hardware configuration of the REGUL controller family (R600, R500, R400, and R200).